Stabilizing Shop Floor

The shop floor is an integral part of businesses where the real action takes place. A shop floor is responsible to bring out the tangible, usable and superior quality products as per the specification

Stability of the shop floor is the core of Lean. Once you have a stable shop floor operations with organized workplace (5s), Visual Controls and Management, stable equipment operations, standardized working and culture of kaizen, it becomes very easy to implement continuous improvement programs and introduce JIT and JIDOKA.

SkillTelligent focuses on bringing stability to your shop floor by establishing 5s, Visual Management, standardized work and basic maintenance practices along with production line balancing.

We carry out necessary training on stability tools and assist in designing and implementing them with your teams involvement.

To self-assess your current “Lean Maturity” level, please take the Lean Maturity Assessment.

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Benefits
  • Organized Workplace
  • Visual Controls
  • Standardized Working
  • Better Discipline on Shop Floor
  • Reduced Losses and Wastes
  • Higher Productivity and Optimal Resource Utilization

Our approach

Starting with initial assessments of the shop floor and current lean practices and culture, we identify and setup zones, various committees, and councils.

Extensive training to all, designing of the 5s criteria, audits, implementation guidelines, practices, visual management, and visual controls etc. form the next step.

Strong support to workforce, supervisors and shop floor managers form the backbone to shopfloor stabilization.

We introduce SMED, Kaizen and Work standardization to ensure stable and regular operations.

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